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Empa researcher Arvindh Sekar with the novel epoxy resin that is both flame-retardant and recyclable.
Photo Credit: Empa
Scientific Frontline: "At a Glance" Summary
- Main Discovery: Empa researchers developed a novel epoxy resin based on a phosphonate ester vitrimer that combines flame-retardancy with full recyclability and repairability, effectively overcoming the permanent crosslinking limitations of traditional thermosets.
- Mechanism: The resin incorporates a functional phosphonate ester molecule that forms a dynamic polymer network; these reversible crosslinks allow the material to melt and be reshaped under specific heat conditions, unlike standard epoxies which burn or decompose.
- Key Properties: The modified material retains the high mechanical hardness and thermal stability of conventional epoxy resins while gaining "self-healing" capabilities, enabling the repair of surface scratches and cuts through the application of heat and pressure.
- Context: Unlike standard fiber-reinforced plastics that are typically incinerated or landfilled, this vitrimer allows for the complete separation and recovery of valuable reinforcement materials, such as carbon fibers, from the polymer matrix.
- Significance: This innovation enables a circular economy for crosslinked polymers, offering immediate applications in lightweight, fire-safe composites for aerospace and rail, as well as transparent protective coatings for wooden flooring.








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