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| A photo of the electrochemical cell set-up in the Rice lab Photo Credit: Jorge Vidal/Rice University |
As global electric vehicle adoption accelerates, end-of-life battery packs are quickly becoming a major waste stream. Lithium is costly to mine and refine, and most current recycling methods are energy- and chemical-intensive, often producing lithium carbonate that must be further processed into lithium hydroxide for reuse.
Instead of smelting or dissolving shredded battery materials (“black mass”) in strong acids, a team of engineers at Rice University has developed a cleaner approach by recharging the waste cathode materials to coax out lithium ions into water, where they combine with hydroxide to form high-purity lithium hydroxide.
“We asked a basic question: If charging a battery pulls lithium out of a cathode, why not use that same reaction to recycle?” said Sibani Lisa Biswal, chair of Rice’s Department of Chemical and Biomolecular Engineering and the William M. McCardell Professor in Chemical Engineering. “By pairing that chemistry with a compact electrochemical reactor, we can separate lithium cleanly and produce the exact salt manufacturers want.”
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