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Nickel-iron alloy is used when high dimensional stability of finished parts is required. Photo: unsplash.com / Laura Ockel |
Physicists at Ural Federal University have created a theory for the solidification of a nickel-iron alloy (invar). They determined that an important role in the technology of creating products from invar, namely in the solidification process, is played by the oncoming flow: when the alloy cools, the liquid layer flows on top of the solidified layer. If you regulate this process, you can control the characteristics of the alloys, obtain a more homogeneous structure, thereby improving the properties of the final product.
The work of scientists is extremely important because nickel and iron alloys are used in creating high-precision devices: clocks, seismic sensors, substrates for chips, valves and engines in aircraft structures, and instruments for telescopes. The calculations will help to create an alloy with the desired structure, which will affect the quality of the finished products. Description of the model and behavior of melts, as well as analytical calculations, scientists have published in the journal Scientific Reports. The research was supported by the Russian Science Foundation (Project No. 21-79-10012).
"Let me explain the work with an analogy. When water freezes, it pushes out all the dirt. So, you can put a piece of ice in your mouth, it will be clean. This is roughly what happens to melts when they cool. The only difference is that they do not push out all the impurities, but some of them. Some of the impurities leak out, and some of the impurities stay in the melt. What remains in the melt fills the gaps between the crystals, which solidify, and the voids, which remain. As a result, the alloys are heterogeneous: one tiny piece is enriched and the neighboring piece is not. This affects the properties of the finished product," says Dmitry Aleksandrov, Head of the Ural Federal University's Laboratory of Multi-Scale Mathematical Modeling.